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Silk at all costs? Polyester scarfs
Polyester Crepe de Chine is the reasonable alternative to silk... interesting especially at bulk quantities for on-pack or in-pack.

Design examples:

Polyester scarf - Verdi

Polyester scarf - 950 years Nürnberg
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Available edgings:

You can choose between:

Regular hemmed:

Scarf - regular hemmed

Edges are turned up 4 mm, subsequently the two layers are sewn together. Most inexpensive possibility.

Machine rolled:

scarf - machine rolled

Thread on the outside. Corners are hand-sewn. This method results in varied edgings and corners.
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